Real-time curing monitoring to improve efficiency and quality in manufacturing
The right curing process is critical in tire manufacturing, ensuring the desired properties by controlling temperature and time. Due to rubber’s low thermal diffusivity, each tire layer experiences different temperature histories, leading to non-uniform curing levels among tire zones. This research integrates a physical thermal model with a curing kinetic equation, offering capabilities for both R&D and production. In R&D, the model optimizes plates and bladder temperatures, curing times and compound selection. In production, it raises the number of tires manufactured by reducing curing time and monitors curing levels in real time to prevent overcuring or undercuring, ensuring consistent tire quality.