Data-driven process control in rubber mixing: Benchmarking and deviation analysis
03 Mar 2026
New York 1
Advances in manufacturing, production and inspection - session 1
The monitoring extension of the ADVISE control system enables supervision of rubber mixing operations and early anomaly detection. Historical process data is used to create master curves and define tolerance intervals, ensuring continuous comparison against benchmarks. Deviations – such as weighing malfunctions, raw material variations, or material temperature issues – are promptly reported for corrective action. This functionality reduces production waste, stabilizes process performance and material quality, and relieves engineers from routine monitoring tasks, allowing them to concentrate on efficiency and quality improvements in the mixing room.
- How benchmark master curves and tolerance intervals enable monitoring of rubber mixing processes
- How systematic deviation detection supports quick corrective actions in production
- How off-spec material can be identified to avoid downstream impact